It is preferable to use a router with a plunge base to make tight-fitting inlays. Although a router with a fixed base may produce inlays, it is much more difficult to get the cut started since you need to turn the router on and hold it during the job.
Cutting the pocket is not a big problem, but routing the inlay can be. In a minute, you will understand why. Understanding how to inlay wood with a router is the best solution to create wooden products in your style.
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How To Inlay Wood With A Router
First of all, to inlay wood with a router, you need to prepare all the improper tools. There are two things you need to prepare, which are inlay templates and router inlay kit.
Template for the inlay
If you’re using an inlay to hide a knot or other flaw, be sure the design you choose has a big enough hole to accommodate it. You may build your templates out of various materials, like plastic or plywood, and they’re typically 6mm thick.
Inlay kit for the router
Rather than buying individual parts, it’s easier to get an inlay kit that fits your templates. The package includes a spiral cutter, an alloy collar, screws to connect the guide bush, and a guide bush. If you buy these items individually, be sure the sizes of all the accessories are correct.
#Step 1: Getting The Router Ready
On the set of router inlays, look for the guide bushing which connects to its base plate. To route the pocket, use the retention ring to attach the bushing to the screws router, then push the sleeve to go to the bushing.
Now you must decide on the cut depth. Plunge until the bit sticks out far enough to cut through the inlay material. You should set up your router’s plunge on a few blocks to give a bit of space. The stop of depth should be set.
# Step 2: Get The Pocket Be Routed
Using double-sided tape, you can attach your stock with a template and then fasten it to the workbench to hold it in this spot while routing. If the space is big, you could even clamp it. You are ready to start routing after attaching the template, and then the work is fastened to the bench.
Turn on the router and plunge it into the stock after positioning it on the template. Start with small cuts and then move on to full-depth ones after you are confident. The results will be impressive. Furthermore, before dealing with the stuff in the middle, you should route the space around the pocket’s borders.
After you have finished doing the route the pocket, route any further areas where the bit of router may have gone through and keep them clean with a chisel. Then, you can use a knife to get rid of the template.
#Step 3: Routing The Inlay
First, you should get the sleeve out of the guide bushing before starting to route the inlay. There are no additional router modifications that have to be made. Using tape double-sided, adhere to your stock’s inlay with the template.
For cutting through the inlay layer, clamping or gluing some type of board material of the backer below would be ideal. A double-sided table is used to secure the space to the backing board. Also, apply some tape beneath the region where you need to stay the inlay in place.
Begin with shallow passes and work your way up to cuts with full-depth, just like you did with the pocket. With a knife called putty, erase the inlay and, you need to be careful to protect the inlay’s shape. To fix the pocket outlines, sand the rear edges lightly and the corners around.
Check to verify if your product is a good match. If it does not, work on the corners some more.
#Step 4: Assembling The Inlay
Start to apply to the pocket the glue and use a brush to cover the edges if your inlay fits nicely. In the pocket, place the inlay and tap it into place with a mallet or a hammer and a block of scrap.
A wax paper sheet should be placed on the surface of the inlay, and a block of scrap should be clamped over the work. The clamp should be removed after the adhesive has dried. Finally, you need to sand the flat of inlay with the surrounding surface, and you’re finished.
Above is the best solution to reply to your question, “How to inlay wood with a router?” Follow these guidelines to make your styled wooden products perfectly. We hope that you have gained enough useful information and be confident to make your wooden furniture. Don’t forget to follow and share this blog for your friends too
Reference Source: Router Inlay Basics