How To Cut Thick Wood With Circular Saw

Sawyers favorite circular saws because of their versatility in woodworking projects. However, you can not spontaneously do the work without understanding how to cut thick wood with circular saw properly for your safety. In the article below, we will show you the basic steps to handle it. Scroll down to read!

How To Cut Thick Wood With Circular Saw – 4 Basic Steps To Handle

How To Cut Thick Wood With Circular Saw

Step 1: Measuring Wood And Saw

Before cutting, you need to measure the wood thickness and the blade’s exposed part to ensure the thickness is twice more than the blade’s exposure. Specifically, if the distance of exposure is less than half of the wood thickness, the saw can not do its job properly.

For instance, the exposed part of the saw is 2 inches, the maximum thickness of the wood is 4 inches. If more than 4 inches, the circular saw can not cut the material. In this case, you will need other equipment to manage.

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However, it is easier for you to choose a suitable circular saw since various options of blade sizes are on the market. If your one does not match the standard measurement, you can switch to another that suits the wood thickness.

Step 2: Putting The Wood Onto The Stand

Since the blade is exposed, you had better secure the wood onto a stand to avoid errors and injuries. Fix the wood with a clamp. 


In detail, adjust the position of the wood on a table and then fix it on the clamp. While cutting, remember to avoid collapsing them on each other when the saw reaches the end of the wood piece. The collapse might lead to a jarring kickback, resulting in the lunging back of the cutting saw.


Once it happens, you may release the trigger, but watch out because it is easy to splinter at the end. So how to avoid this circumstance? Some figure out it is more convenient to cut on the ground with the help of a Styrofoam under the wood. Specifically, all you need to do is to ensure the offset piece will not drop down when weighting far from the ground.

Step 3: Marking The Signs And Checking Tools

After measuring and adjusting the position to cut, you can use a pencil or chalk to mark the thick wood. You may draw circles, straight lines, squares, etcetera, whatever you want to make woodcut signs. This process is an essential step since these marks will ensure your cuts are aligned and precise.

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Afterward, recheck if the measurements are accurate by estimating the wood’s edge with a tape measure. Once the measurement of each line from the side is the same, this marking process finishes. Additionally, another must-remember preparation before cutting is to check the machine if it is operating properly or not.

Step 4: Cutting Process

Once you have done rechecking those steps as mentioned above, it is time for wood cutting! This procedure will start from one side of the marked line, and you should not bring the saw forward to cut. All you need to do is hold the wood with your preferred hand, ride the blade on it, and make a beautiful deep cut.

Then, turn the wood around in 180 degrees and cut on the other marked line. Repeat this step on all sides, and make sure that you choose a sharp blade to do the cutting. In general, the whole cutting process of thick wood will be cutting, flipping, and then cutting again with the help of a circular saw.

Moreover, to avoid unwanted injuries in the process, it is advisable that you keep your hand distance from the base plate of the saw. When the cutting has finished, and the blade is unused, you should keep the saw unplugged to avoid touching it.

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Nevertheless, to prevent yourself from sawdust that generated from the wood cutting process, you had better wear a goggle and mask before starting the cutting process. Sawdust may harm your lungs, skin, and eyes, so it is always better prevention than cure.

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In a nutshell, you have got the basic information on how to cut thick wood with circular saw, along with advice on blade choices and health prevention. We believe that you are now more confident with your woodcutting skills. Just make sure to follow our guidelines to avoid unwanted injuries and false!.

Please let us know more about your opinion and method in woodcutting if you want to share. Let’s make beautiful wood art together!

Reference Source: #1 Rule for CUTTING THICK WOODS


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