How to build a table saw workstation easy with plywood?

The table saw is an indispensable item for those who work with wood. Its biggest effect is to help carpenters cut wood panels. It is also easier to shape wooden blocks from this saw table. And creating a saw table is not as difficult as you think. Let us help you!

How to build a table saw workstation easy with plywood

How to build a table saw workstation?

Making a table saw workstation is very simple and quick. You need to follow our guide with the following steps.

  • Step 1: Choose the right wood to make the saw table & other parts
  • Step 2: Design the dashboard
  • Step 3: Cut notches
  • Step 4: Build the arch and assemble
  • Step 5: Design the feet
  • Step 6: Set support
  • Step 7: Build the tear fence
  • Step 8: Drill some holes
  • Step 9: Finish.

Follow our 9-step guide. We are sure you can create a table saw for your job.

Materials you need to prepare

To be able to create a table saw you need to prepare the materials in advance. Here we will send you a list of these materials. It’s not that hard to find. So please prepare!

Here is a list of the materials you need to prepare:

  • 1 oak board
  • 4 sheet of plywood
  • 1 circular saw
  • Puzzle
  • Drill
  • Small screw
  • Multi-Plug Board
  • 150 grit sandpaper
  • Wood glue
  • Measuring tape

We will need solid oak and plywood because this is the base of the table saw. For the table saw to be sturdy and perform well we will need something strong, durable and long lasting. Oak is the best choice for this problem!

At the same time a circular saw is also one of the indispensable parts and it must fit the table saw. When you go shopping, check the size of the saw. To see what size is right for a table saw, see jigsaw puzzles.

Indispensable tools that you cannot ignore are drills, screws and plugs. Don’t miss any items!

Detailed step-by-step instructions

Think simple about everything before you start. Because it’s simple. If you think there will be a lot of difficulties, that’s not true. Now are you ready to get started?

Step 1: Choose the right wood to make the saw table & other parts

You will be intrigued by commercial plywood. If you choose commercial plywood you will get a price advantage. Yet, what we need here is stiffness and durability. So the price factor is not the deciding factor. It is an element for your reference.

All types of wood can be used for the face of the table saw. We recommend using oak. Compared to other high-grade woods, oak is expensive. It has high hardness and durability.

In the process of using a table saw, cleaning the saw is also one of the factors that you must pay attention to. For table saws made from oak you can do this without any problems.

Remember. The deciding factor here is hardness and durability. So give it a go before worrying about the price!

How to build a table saw workstation easy with plywood 1

Step 2: Design the dashboard

To design the best control board for your table saw, you need a 2 ″ × 8 × 8 ′ board.

Next, use four different sheets of plywood for the edges of the workstation and the ends of the panels.

You need to do this step first, before you do the other steps. Because these plywood sheets are a must before you do the grooving and sawing. That’s reason we have plywood on our list of materials that need to prepare. You need to remember to make the top layer shorter than the table top so the workpiece doesn’t!

Step 3: Cut notches

Workstation operation is based on interlocking tracks. Cutting notches is an important part of a table saw, so do this step carefully! The notches are as precise as possible, so make it perfect.

Note:

For structural integrity, cut notches slightly wider than plywood. Thus, the outer facets have structural integrity. And can be set up and uncomplicated dismantling.

For the saw table to work, you should make the notches evenly. Creating different notches makes no sense in this case. Try to make as many notches as close together as possible.

You want everything to align, so you have a flat work surface. For each notch, make several cuts about 1/8 inch apart from each other.

Use the chisel to cut the plywood scraps. Then, use sandpaper to smooth out the notches for a smooth and beautiful look.

Step 4: Arch and assembly

Now start with the arch. Make an estimate or use a ruler and measure the size. In this step you must also pay attention to the faces and the panel. Try to avoid certain omissions or errors. After calculating the arch figures, we will proceed to cut them out using the jigsaw tool!

The arches don’t just power the table saw. It also creates visual appeal. To make the saw table become neater. In this step, nail it in the back grooves to secure it. Also cut off the struts, make notches, and then put the outfeed back in its place.

The saw table will not be able to operate without the support of the inside of the saw table. This inner side must support the rest of the workstation. To create stability and get the most support from this inner side nail and glue your supports down!

How to build a table saw workstation easy with plywood 2

Step 5: Design the feet

For the most comfortable use of the table saw or to make quick and safe cuts. Your saw table should reach a certain height of about 75cm. So that you need to make legs for it.

You can use the plywood left over in the steps above to make the table legs. Please note the accuracy as well as the aesthetics!

You can nail and glue so that the table legs do not move and do not deflate first. Next you use sandpaper and smooth the corners, remove excess glue, and finish the table legs.

Step 6: Set support

The support part here is the strut. You need struts for the position of the feed board. Try to find the right spot for this strut. Usually it is placed on plywood so it should be nailed or glued to the supports!

When mounting the stand you also need to make sure about one thing. The outfeed board and front controls do not protrude below the edges. Try to align everything for the sake of safety.

Step 7: Build the tear fence

Although not a mandatory need. But, having a fence is important for the safety as well as the correct proportions of the slice. 

You can use an iron bar and set the scales to the frame of the saw table. This way you will be able to measure the exact size of the wood you want to cut.

Remember to check the alignment of the blades, fences, and rail doors before you finish. Having an adjustment pin will make it easier and more convenient for you to work!

Step 8: Drill some holes

Drilling some holes will have a lot of benefits for you when using a saw table. But, it’s important to know where you’re drilling. 

The purpose of drilling holes is to make it possible for you to store everything you use on the wall. So when you use it, it will be easy to see and easy to use without having to search.

You use a drill, drill some holes in the wall next to where you will put the saw table. Shoot the screws and round the edges with a router.

We can finally finish. We will be sanding the plywood to smooth and polish everything. It’s also known as chipping and scraping. This can help us avoid crumbs and sharp edges.

Now proceed to vacuum the entire saw table just created and then cover with polyurethane.

Polyurethane will help cut warping of the countertop as the wood shrinks or expands. It also makes your workstation stand out and more professional!

How to build a table saw workstation easy with plywood 3

Step 9: Finish

In this step, try running the table saw, cutting a few types of wood from simple to complex. Also check all other parts on the table saw to make sure it is perfect and in good working order.

Creating a table saw is simple, isn’t it?

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A few tips for you

The construction of the table saw is done, now we will give you a few tips to help you use this saw better.

Please maintain the saw regularly. Which means also to keep your workstation clean. Do you need to regularly check parts to see if they are in good working order? Have you had any serious problems? Please fix it before it becomes serious. Proper and timely maintenance will help your workstation have a better life.

If you are too busy and do not have much time. At the same time you also have some difficulties in making your own table saw, you can buy a professional saw. The machine that the manufacturers have produced for your needs.

In order for your table saw to work properly, use it regularly. Regular use will help the parts work stably and avoid damage.

Final Words

With the information that we have just shared. Hope you are able to create a table saw yourself for your work. If you have any difficulties in the process of making table saws, do not hesitate to contact our team!

Reference Source: How To Make a Simple Tablesaw Outfeed Table From Plywood

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